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How a major Middle East operator slashed emissions

Potential annual savings, a decrease in total Scope 1 emissions and 10 MW of energy reduction were identified during an emissions reduction study by Xodus

emissions-flaring
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Global energy industry-related CO2 emissions rose by 6% in 2021 to 36.3 billion tons, the highest ever level, as the world economy rebounded strongly from the Covid-19 crisis, according to an International Energy Agency (IEA) report.

Combined with the methane emissions estimates that the IEA published earlier this year and estimates of nitrous oxide and flaring-related CO2 emissions, the new analysis shows that overall greenhouse gas (GHG) emissions from the energy industry also rose to their highest ever level in 2021 — 40.8 Gt of CO2 equivalent (CO2eq).

In the Middle East, decarbonisation initiatives are gathering pace as environmental regulations become stricter around the world and companies are vying to be at the forefront of emission reduction initiatives.

While CO2 emissions in the Middle East are small compared with those in other regions, these oil and gas producing countries are under pressure to enhance their climate change measures further.

Background and challenge

A thorough understanding of a company’s current GHG footprint is fundamental in being able to identify effective emissions reduction opportunities and design a pathway to net zero by 2050. This baseline serves as the foundation for planning and ensures consistent tracking of progress moving forward.

Energy consultancy Xodus was invited by a major Middle Eastern operator to carry out an in-depth review of Scope 1, 2 and 3 GHG emissions across its entire portfolio and to establish the foundations for the development of a fact-based, achievable, and sustainable emissions reduction plan.

The study had several challenges to overcome to ensure that a reliable and representative outcome was achieved, including the large number of assets, interconnected production, and power sharing, as well as factors such as lack of metering and data availability. Utilising its experience in the carbon reduction space to combine traditional engineering and unconventional approaches, the company established a robust emissions baseline.
An extensive work scope was carried out, comprising of three parts:
• Desktop review to identify, quantify and fully understand all Scope 1, 2 and 3 emissions sources and validate current baseline estimations; identifying gaps and opportunities to improve future measurement and reporting.
• Review of guidance, legislation, and policy at national, international and stakeholder levels against current internal processes; identifying best practices, peer benchmarking and recommendations for the development of an internal GHG emissions and energy efficiency framework.
• Offshore site surveys to carry out “hands-on” energy and emissions assessments and identify emission reduction opportunities

The approach

The company worked collaboratively with the client to deliver a study that has strengthened their team’s understanding of Scope 1, 2 and 3 emissions and laid the foundations for the development of a robust GHG emissions and energy efficiency framework to realise their net zero goals.

Typically, this process begins by establishing an asset specific emissions profile followed by a series of facilitated workshops to review the asset emissions sources and to identify energy and emissions reduction opportunities. These findings are then ranked to create a ‘master plan’ of potential opportunities and their associated costs and CO2 equivalent savings.

The study focused on two key elements: a review of national, international and shareholder policies and guidance, and a technical identification and review of emissions sources. Both elements included a review of the current position; peer and best practice benchmarking; and ultimately a list of recommendations and improvements.

The legislation and guidance review consolidated information from a variety of wide-ranging sources to develop structured recommendations, including but not limited to:
• National level policy, strategy, and laws around GHG accounting and reporting
• The current GHG accounting and reporting practices of company shareholders
• Current Scope 1, 2 and 3 boundaries compared with recommended industry best practice
• The role of the UN Intergovernmental Panel on Climate Change in identifying the types of GHG and their global warming potentials
• International and sector ‘good practice’ standards and guidelines
• Developing guidance and recommendations for GHG inventory identification and accounting

The technical review of GHG emissions identified and quantified all sources of emissions allowing for comparison and validation of current emissions reporting; identification of gaps; and making recommendations for improvements.

emissions
Figure 1

A detailed piping and instrumentation diagram (P&ID) review was undertaken to identify all sources of Scope 1 GHG emissions, including the combustion of fuel gas and liquid fuels, gas flaring, atmospheric venting, fugitive emissions, and emissions of ozone depleting substances used in refrigerants and fire suppression systems – Figure 1.

Further to this review, Xodus carried out the quantification of identified Scope 1 emission sources, performed a gap analysis and validation of emissions reporting and measurement, and completed a review of GHG calculation and reporting methodologies and processes against internal and industry standards.

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Figure 2

An in-depth analysis of influencing factors such as fuel gas usage, trip events, and baseload flaring was also carried out (Figure 2), as well as site surveys to perform hands-on observations, assessments, and opportunity identification. This allowed detailed carbon and emissions intensity breakdowns to be developed at asset and field wide levels (Figure 3).

emissions
Figure 3

A further study was carried out to identify sources of Scope 2 GHG emissions and understand their contribution to the overall emissions profile, and to allow for technical recommendations for emissions reduction.

The Scope 3 assessment was split into two phases. Phase one involved a first pass assessment across all subcategories of Scope 3 emissions to determine applicability and estimated contributions, as well as an assessment of key factors such as ability to influence.

Benchmarking and best practice reviews were also carried out to compare current measurement, reporting and reduction plans against peers and industry guidance.
The aim of the project was to calculate and fully understand energy and emissions intensities at equipment, asset, and portfolio levels and provide technical recommendations to improve process, energy efficiency, and operational practices to realise energy and emissions reductions across the business.

Outcomes and recommendations

Xodus’ team of multi-discipline specialists covering areas such as process engineering, rotating equipment, mechanical, environmental, and advisory consultants worked collaboratively with the operator to deliver a detailed breakdown of all key emissions sources across the portfolio (Figure 4); an understanding of their associated drivers, emissions intensities at equipment, asset, and portfolio levels; and a substantial list of recommendations for reduction and improvement throughout the organisation encompassing all Scope 1, 2, and 3 emissions.

Figure 4

More than 30 energy and emissions reduction opportunities were identified per site, including equipment upgrades, technology and digital solutions, and identification of performance degradation on key equipment such as turbines, compressors, and pumps (up to 45% degradation from design performance).

Additionally, multiple recommendations were made to supplement and strengthen the existing emissions framework. These recommendations included improved calculation basis, methodologies, measurement, and reporting practices; gap closure (including the identification of the best available technology and digital opportunities); and advice regarding next steps for the development of a GHG emissions and energy efficiency framework and roadmap.

The identified opportunities represent a minimum 20% feasible emissions reduction in total Scope 1 CO2Eq, with potential annual savings of $10 to $15 million. More than 10 MW of energy reduction opportunities were identified, with individual energy saving opportunities ranging from 0.05 to 2 MW and individual flare and vent reduction opportunities ranging from 0.1 to 10 million standard cubic feet per day.

Out of these opportunities, approximately 80% are cash positive, with 30% easily implementable with low or no capital expenditure (CAPEX) required.

One size doesn’t fit all

The energy transition has brought a new challenge to the oil and gas industry. Companies are aiming to significantly reduce their emissions footprint quickly and effectively in order to achieve net zero by 2050, reduce investment risk, and ensure compliance with shareholder ambitions as well as government and regulatory bodies.

The vast differences in policy, geography, and operating conditions mean the challenges and incentives for managing emissions can differ greatly across the world. A combination of ‘quick wins’ and longer-term emissions and energy reduction initiatives is required to meet the ambitious targets set by both governments, and industry.

Companies should aim to first understand and improve existing equipment, technologies, and processes, before looking to identify new opportunities potentially requiring CAPEX investment. Opportunities should then be ranked and prioritised to ensure that the focus is appropriately placed on the correct emissions reduction opportunities